Electrical vehicle functional Educational Trainer AE04 - AutoEDU
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Electrical vehicle functional Educational Trainer AE04

Electrical vehicle functional Educational Trainer AE04

AutoEDU
Product number: AE04
ASE category: L3

The Electrical Vehicle Functional Educational Trainer based on the Tesla Model S is a complete training system designed for practical education in electric vehicle (EV) technology. It includes original Tesla components integrated into a safe, mobile training platform. The system allows students to analyze and operate real high-voltage EV systems, including the motor, inverter, battery management system, and CAN communication. This trainer enables safe live operation and diagnostics for educational purposes.

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Features

  • Original Tesla Model S drivetrain components including motor, inverter, battery modules, and control units.
  • Fully functional high-voltage system with active thermal management and safety interlocks.
  • Integrated CAN bus network for live signal monitoring and diagnostics.
  • Operable charging system with Type 2 interface for AC charging simulation.
  • Brake and accelerator pedals for load simulation and energy flow observation.
  • Real-time access to electrical parameters via safe measurement terminals.
  • Emergency stop button and HV interlock loop for safety.
  • Mounted on a mobile steel frame with protective shields and component labels.

Specifications

  • Vehicle Platform: Tesla Model S (converted for educational use, based on original components).
  • Fault Simulation: 10 faults in Vehicle Control Module and 10 in Air Conditioning Control Module. Activated via remote interface (tablet or PC).
  • Diagnostic Access: CAN-based system with diagnostic gateway; supports fault code reading, live data stream, and control unit access.
  • Training Interface: Touchscreen interface or external PC-based diagnostics; includes pedal input for system activation.
  • Power Supply: 12 V auxiliary battery; 350–400 V high-voltage lithium-ion traction battery.
  • Drivetrain: Three-phase AC induction motor with integrated inverter (rear-wheel drive or dual motor variant if configured).
  • Cooling System: Liquid-cooled battery and motor with visible circulation loop and thermal components.
  • Safety Features: Emergency stop button, HV interlock loop, service disconnect simulation.
  • Frame: Mobile platform with steel structure, component shielding, and labeled subsystems.
  • Dimensions (typical): 4970 × 1964 × 1445 mm.
  • Weight (approx.): 2100–2200 kg

Value for Students

  • Gain hands-on experience with real EV systems and components.
  • Understand how the electric motor, inverter, and battery interact in a live system.
  • Learn to analyze CAN signals, diagnose faults, and use professional automotive diagnostic tools.
  • Perform safe procedures for high-voltage system inspection, shutdown, and reactivation.
  • Visualize energy flow, regenerative braking, and the cooling loop during operation.
  • Strengthen technical understanding of modern EV drivetrain architecture.

Value for Instructors

  • Provide a real-world Tesla EV platform for structured practical training.
  • Demonstrate complex systems such as HV safety, CAN communication, and thermal management in a controlled environment.
  • Facilitate testing, fault simulation, and guided diagnostic tasks.
  • Use the trainer for group or individual tasks with visible and accessible components.
  • Improve training outcomes through direct observation of EV behavior and parameter changes.
  • Simplify teaching by combining multiple systems (power, control, communication) into one platform.

Measuring and Fault Simulation Systems

This product includes two measuring and fault simulation systems by default (except high-voltage system), selected from the available options below. Additional systems can be ordered separately if required.

Available systems:

  • AE-AC-BOX- Built in measuring box with open contacts and wiring diagram for climate control
  • AE-BR-BOX- Built in measuring box with open contacts and wiring diagram for EV car braking system
  • AE-EV-BOX- Built in measuring box with open contacts and wiring diagram for EV system (no high voltage side)
  • AE-SRS-BOX- Built in measuring box with open contacts and wiring diagram for SRS AIRBAG
  • AE-HV-BOX- Built in measuring box with open contacts and wiring diagram for EV system (high voltage side)(not included in default)

Optional equipment (sold separately)

Diagnostic scan tool TXT MULTIHUB CAR
Diagnostic scan tool AutoCOM ICON
Diagnostic scan tool NANO S TEXA
Diagnostic oscilloscope TEXA uniprobe
Automotive Diagnostics Kit ADK5004D TiePie
Diagnostic oscilloscope Foxwell Oscilloscope OS100

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Frequently Asked Questions

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