January 2025 - AutoEDU

High Voltage Battery Educational Trainer for automotive students

Posted on 2025-01-202025-02-14 by Benas

The High Voltage Battery Educational Trainer is a tool designed for technical and vocational automotive education. Developed with real OEM components, this training stand provides students and instructors with a detailed understanding of hybrid and electric vehicle high-voltage battery systems. By replicating real-world automotive systems, it ensures safe, practical, and hands-on learning experiences for students while offering instructors a robust platform for teaching advanced battery diagnostics and maintenance.

OEM-Based Components

The trainer incorporates real OEM automotive parts, including battery cells, controllers, and control units. This ensures that students interact with components identical to those used in modern hybrid and electric vehicles. The inclusion of high-voltage disconnect fuses and service plugs enhances safety during demonstrations and maintenance activities.

Diagnostic and Fault Simulation Capabilities

Equipped with an OBD 16-pin diagnostic connector, the training stand supports comprehensive ECU diagnostics. Fault simulation switches enable students to practice identifying and troubleshooting issues in cooling fan circuits, temperature sensor circuits, and battery pack ground connections. These practical exercises develop critical diagnostic and problem-solving skills.

Safety and Accessibility

The trainer’s clear arrangement of components allows for an easy understanding of high-voltage battery construction and operation. Protective panels enclose high-voltage units, minimizing the risk of accidental injury. Additionally, all wiring is internally organized to prevent damage to sensitive components.

Monitoring and Control Systems

The trainer includes advanced features for monitoring and controlling battery charge levels, temperature, and current leakage. Students learn to work with battery management systems, including state of charge (SOC) control, cooling system temperature monitoring, and current leakage detection, providing a well-rounded education on high-voltage battery management.

Benefits for Students and Educators

Realistic Training: Using OEM parts ensures students gain practical experience with authentic automotive components.
Safe Environment: The enclosed design and accessible high-voltage disconnect fuse allow students to practice safely.
Enhanced Diagnostics Skills: Fault simulation switches and diagnostic connectors offer opportunities for in-depth learning and troubleshooting.
Component Visibility: The trainer’s design makes components like battery cells, controllers, and wiring clearly visible, aiding comprehension of complex systems.
Efficient and Compact Design: The mobile aluminum frame ensures easy classroom integration and efficient space utilization.
Collaborative Opportunities: The trainer’s design accommodates multiple students simultaneously, promoting teamwork and hands-on practice.
Simplified Preparation: Quick reset capabilities enable instructors to prepare lessons efficiently, allowing for more time spent on teaching.

The High Voltage Battery Educational Trainer exemplifies AutoEDU’s commitment to advancing automotive education through practical and innovative solutions. By providing students and instructors with the tools needed to master high-voltage battery systems, this training stand prepares the next generation of automotive professionals for the rapidly evolving world of hybrid and electric vehicles.

Why Choose AutoEDU for Automotive Training Equipment?

AutoEDU is a leading provider of automotive training equipment, specializing in tools that combine real-world functionality with educational practicality. From engine trainers and cutaway models to hybrid trainers and electric car education systems, AutoEDU offers a wide range of solutions tailored to meet the needs of technical and vocational training institutions.

Click here to learn more or contact our team!

#automotive training equipment
#hybrid system training
#high voltage battery training
#high voltage battery system
#Automtotive training
#automotive education
#automotive technician training
#automotive engineering
#automotive safety

Advanced Automotive Training with AutoEDU’s Fully Functional Multipoint Petrol Injection (MPI) System

Posted on 2025-01-202025-02-14 by Benas

AutoEDU’s multipoint petrol (gasoline) injection (MPI) training system designed to simulate real automotive systems. Built using Audi/VW OEM components, this system provides a hands-on experience for students to understand, diagnose, and analyze fuel injection and ignition systems. With features that allow the demonstration of engine control system structures, operation modes, and fault simulations, this training equipment sets a new standard in automotive education.

Key Features of the MPI Training System

Realistic Operation Simulation

The MPI training stand replicates the operation of multipoint petrol (gasoline) injection systems, showcasing critical processes such as fuel supply, injection quantity, and spray pattern quality. Transparent components, like the fuel tank and visible spark plugs, offer unparalleled insight into internal processes, enabling students to visually comprehend complex mechanisms.

Diagnostic and Fault Simulation Capabilities

The system includes a comprehensive electric wiring diagram with banana plug jumpers, allowing precise measurements and fault simulations. Over 20 faults can be simulated by disconnecting jumpers, giving students practical experience in identifying and resolving real-world issues. The integration of an OBD 16-pin diagnostic connector enables fault code reading, live data monitoring, actuator activation, and other essential diagnostic procedures.

Hands-On Learning Tools

The MPI training system features manual adjustment controls for crankshaft speed and air/fuel mixture, providing students with direct interaction with engine parameters. Using tools like oscilloscopes, multimeters, and scan tools, learners can measure electrical signal parameters, analyze high-voltage circuits, and evaluate fuel injection characteristics.

Safe and Compact Design

AutoEDU prioritizes safety and usability. The aluminum frame construction is lightweight yet durable, with enclosed panels and internal wiring to protect sensitive components. The vertically oriented design saves space, and the stand’s mobility ensures it can be easily integrated into various classroom layouts.

Benefits for Students

The MPI training system provides students with practical experience using OEM components, ensuring they gain the skills required for modern automotive repair and diagnostics. Key learning outcomes include:

Understanding fuel supply systems and ignition systems.
Interpreting wiring diagrams and analyzing electrical circuits.
Diagnosing and resolving faults in multipoint petrol injection systems.

Technical Proficiency Development

Students learn to:

Monitor and measure electrical parameters with diagnostic tools.
Simulate and troubleshoot faults in over 20 system circuits.
Operate and adjust critical engine parameters like airflow rate, crankshaft frequency, and sensor values.

Safe Learning Environment

All high-voltage components and sensitive parts are enclosed, enabling students to engage with the equipment without risk. Visual aids, like transparent sections, enhance understanding while maintaining safety.

Advantages for Instructors

The training stand is delivered in a “plug-and-train” state, reducing setup time and allowing instructors to focus on teaching. Fault simulations and diagnostic tasks are straightforward, enabling clear demonstrations and efficient learning.

The compact, mobile design allows multiple students to work simultaneously, fostering teamwork and collaboration. Instructors can easily monitor student progress and provide guidance as needed.

Using OEM components, instructors can replicate real-world scenarios, ensuring students are prepared for industry challenges. The MPI system supports multibrand and OEM diagnostic tools, enhancing its versatility and practicality in the classroom.

AutoEDU stands out among automotive training equipment suppliers for its dedication to quality, safety, and practicality. By integrating real OEM components and advanced diagnostic features, AutoEDU ensures that its training systems provide unmatched educational value.

Whether you need a standalone training stand or a customized solution tailored to specific needs, AutoEDU’s product range offers comprehensive options for automotive education. From hybrid vehicle training to cutaway models, our systems cater to every aspect of modern automotive teaching.

Click here to learn more or contact our team!

#automotive training equipment
#fuel injection system training
#MPI injection training tool
#multi point injection system training tool
#Automtotive training
#automotive education
#automotive technician training
#automotive engineering
#automotive safety

High Voltage Battery Training System for Electric Vehicle Education

Posted on 2025-01-102025-02-14 by Benas

The High Voltage Battery Training System HYBBAT02 is an innovative educational tool designed to provide hands-on experience in managing and diagnosing high-voltage battery systems in electric vehicles. This system utilizes OEM components sourced from a Toyota Prius II, offering students a realistic and engaging learning experience.

Key Features:

OEM-Based Components: The system incorporates actual high-voltage battery cells, relays, and other key components from a Toyota Prius II, ensuring an authentic learning experience.
Safe and Interactive: All high-voltage components are securely enclosed within a plexiglass enclosure, prioritizing safety while maintaining clear visibility for observation and interaction.
Realistic Functionality: Students can perform critical tasks such as:
- Connecting and disconnecting the service plug, following proper interlock procedures.
- Measuring battery voltage and individual cell voltages.
- Analyzing power transfer from the battery to the inverter.
- Observing the operation of high-voltage relays and the soft-start relay.
- Understanding the system startup and shutdown sequences.

High Voltage System for Practical Learning

Students gain hands-on experience in managing high-voltage battery systems, a crucial skill for electric vehicle technicians. They deepen their understanding of high-voltage battery operation, including voltage distribution, cell management, and power transfer. Furthermore, students improve their safety awareness by learning proper safety protocols for handling high-voltage components, including service plug management and interlock procedures.

This training system replicates the high-voltage battery management system found in the Toyota Prius II. It includes critical components such as a service plug, high-voltage relays, and a detailed wiring diagram. The system enables students to safely connect and disconnect service plugs, measure voltage at the battery and inverter, and analyze power transfer processes. High-voltage components are clearly visible, allowing for detailed observation, while safety is maintained through protective plexiglass enclosures.

The trainer uses real OEM components to deliver an authentic educational experience. It features a 201.6V battery system that is divided into two sections, providing opportunities for students to measure voltage across individual sections and cells. LED indicators visually represent relay and inverter status, enhancing the learning process.

Diagnostics and Hands-On Learning

The interactive nature of the system makes it an effective tool for teaching complex concepts in a clear and engaging manner. Its compact and portable design allows for easy integration into various classroom and workshop settings. The plexiglass enclosure provides a safe learning environment for both students and instructors.

A key feature of this system is its ability to replicate real-world scenarios, offering slowed-down startup sequences for detailed analysis. Students can observe the activation of high-voltage relays, including a soft-start relay, in a controlled environment. This functionality supports step-by-step exploration of battery power transfer to the inverter, helping students understand complex processes.

The training unit also emphasizes practical safety protocols. Students are guided through service key removal, fuse checks, and interlock functions, all based on manufacturer recommendations. With the inverter cover equipped with an interlock feature, the system ensures that hands-on training is conducted safely while maintaining full visibility of components.

Compact and Portable Design

Designed for flexibility, the High Voltage Battery Training System is lightweight and portable. It can be powered by a 220V or 110V power source, a 12V battery, or a DC 12V adapter, making it suitable for various classroom and workshop environments. Its compact size allows easy transportation and integration into existing lesson plans, ensuring that educators can adapt it to different teaching scenarios.

Key Applications

The High Voltage Battery Training System is ideal for various educational settings, including vocational schools, colleges, and universities offering programs in automotive technology, electric vehicle maintenance, and battery technology. It is also a valuable tool for technical training centers and corporate training programs within automotive manufacturers and service providers.

The High Voltage Battery Training System provides a valuable and realistic platform for students to learn about high-voltage battery management in electric vehicles. By incorporating real-world components and offering interactive features, this system prepares students for the demands of the evolving automotive industry.