How to Teach High Voltage Battery Systems Without Risk of Injury

Real Battery. No Risk. Full Learning.

Working with high voltage batteries in hybrid and electric cars can be dangerous. In real vehicles, these systems have high voltage that can cause serious injuries if not handled properly. That is why many schools and training centers avoid using real high voltage batteries in their lessons.

To solve this problem, a new educational tool has been created. It is a real Toyota Prius II high voltage battery, but it does not have any live voltage inside. This means students can learn how to work with high voltage systems safely and without risk.

High Voltage Battery Disassembly and Assembly Educational Trainer VIVV01-HYBBAT AutoEDU automotive training equipment

Safe Practice with Real Parts

This trainer includes real battery modules, relays, wiring, ECU, and a service plug, just like in an actual hybrid car. Students can open the battery, see how it is built, and practice disassembly, voltage measurement, and safety steps. They can also learn how to use the service plug and safety gear correctly. All of this is done without any danger, because the battery is completely de-energized.

High Voltage Battery Disassembly and Assembly Educational Trainer VIVV01-HYBBAT AutoEDU automotive training equipment

Solving Real Problems in Training

Many teachers struggle to give students real experience with hybrid batteries because of the risk. This trainer solves that. It lets students get hands-on experience, understand the battery structure, and learn all safety procedures. It helps prepare students for real-life work with electric and hybrid vehicles—safely and effectively.

High Voltage Battery Disassembly and Assembly Educational Trainer VIVV01-HYBBAT AutoEDU automotive training equipment

Perfect for Automotive Education

This tool is designed for schools, colleges, and training centers that teach modern vehicle technology. It is a safe, clear, and realistic way to show how hybrid battery systems work. Teachers can explain every part of the system, and students can practice on real equipment without fear.

As more vehicles use electric and hybrid systems, it is important to teach students how to work with high voltage batteries safely. This trainer is the best way to learn without any risk. It is a smart and safe step forward for automotive training.

AutoEDU and Partners Deliver Complete Automotive Training Center Solution

AutoEDU, together with its trusted partners, has successfully completed the installation of a full-scale automotive technical training center in Portugal. This project highlights AutoEDU’s capability to deliver complete solutions for educational institutions in cooperation with reliable regional and international collaborators.

Solving a Common Challenge: One Supplier for All Needs

One of the major challenges educational centers face when setting up or upgrading their facilities is sourcing equipment from multiple vendors, which can lead to compatibility issues, delays, and lack of unified support. AutoEDU solves this by offering a full solution from a single supplier, covering both training equipment and workshop infrastructure.

The recently completed center in Portugal is a clear example of how this approach, strengthened through collaboration with experienced partners, leads to efficient and effective results.

Full Scope of Delivery

In this project, AutoEDU and its partners provided a detailed package, tailored to meet modern training requirements. The delivery included:

  • AutoEDU advanced training equipment for key automotive topics – including electric and hybrid systems, engine management, diagnostics, electronics, and fuel systems.
  • A selection of mechanical cutaway models and functional training stands to support practical, practical education.
  • Workshop equipment, such as:
    • Two-post and scissor car lifts.
    • Diagnostic tools and professional-grade software.
    • Complete service tool sets, cabinets, and accessories.
  • Project management and installation handled by AutoEDU’s professional team, with on-site support and coordination alongside our partners to ensure smooth execution and readiness for use.

Scalable and Reliable for Any Institution

Whether the project involves one advanced trainer or an entire training center, AutoEDU  can deliver scalable, tailored solutions. The result is a reliable, fully functional environment where students can learn using modern automotive technologies and workshop methods.

“This successful project demonstrates the strength of collaboration. Working closely with our partners, we were able to deliver a complete, high-quality solution that meets the latest educational and industry standards,” said a representative of AutoEDU.

Strengthening Automotive Education Worldwide

The Portugal training center joins a growing list of AutoEDU international projects, reinforcing its role as a global supplier of automotive education technology. Through strong partnerships, technical expertise, and commitment to quality, AutoEDU continues to support vocational and technical institutions worldwide.

Advanced Petrol (Gasoline) DOHC Engine Cutaway Educational Trainer

Real Automotive Training with OEM Equipment

The AutoEDU IVDB03 Petrol (Gasoline) DOHC Engine Cutaway Educational Trainer is designed to teach engine structure, repair procedures, and diagnostics using real parts. Built from actual OEM components, this automotive training equipment gives students real-world experience with internal combustion engines.

This automotive teaching equipment is part of AutoEDU’s “plug-and-train” series. It is compact, safe, and ready to use immediately in classrooms or training centers.

Core Training Features

The IVDB03 trainer supports over 30 practical tasks. It covers key systems and operations, providing full visibility and safe interaction. The following features are taught for engine servicing and diagnostics:

  1. Engine chain replacement procedures, including guide and tensioner installation.
  2. Practice loosening the tensioner, removing and replacing the auxiliary belt, and inspecting auxiliary components.
  3. Auxiliary belt system with tensioner, alternator, cooling pump, and AC compressor.
  4. Set and check Top Dead Center (TDC).
  5. Perform camshaft alignment and adjustment with tools.
  6. Learn auxiliary pulleys, cooling pump, alternator, and AC compressor removing and changing techniques.
  7. Cross-section view of the engine block, cylinder head, crankshaft, pistons, camshaft, valves, and rocker arms.
  8. Manual crank rotation to observe piston, valve, and camshaft movement in real time.
  9. Visible lubrication and cooling system channels.

This structured training covers both visual understanding and practical mechanical skills. It helps students learn how to service engines using correct tools and methods.

Engine Cutaway for Functional Education

The trainer uses a DOHC Petrol (Gasoline) engine, modified for visibility and safety. Key internal parts are sectioned and color-coded. Students rotate the crank manually to see how engine parts move together, helping them understand real-time timing and synchronization.

With the included toolkit, learners perform timing chain replacement, valve checks, and camshaft alignment. Real service tasks like pump replacement and TDC setting are carried out using clear, step-by-step instructions.

Easy Setup and Daily Use

The IVDB03 unit is fully assembled and delivered in ready-to-train condition. Its durable frame and reduced torque values ensure safe repeated use. It fits into any technical classroom with dimensions of 800 × 600 × 1200 mm.

All bolts are adjusted for classroom use with torque settings 3× lower than standard OEM specs, allowing students to work safely without risk of damage.

Instructor Advantages

This automotive training system makes it simple to show complex engine operations. Instructors can demonstrate engine motion, auxiliary drive layout, and timing functions using real components. With video support and tools included, instructors reduce prep time and repeat lessons easily.

Student Learning Outcomes

Students receive full exposure to engine construction and repair. They build confidence by performing real tasks like belt service, chain replacement, and camshaft timing. Working on real OEM parts prepares learners for employment in workshops or service centers.

As part of AutoEDU’s automotive fault diagnosis training equipment, this model helps students apply theory in real-life scenarios.

Tested in Competitions

The IVDB03 was successfully used at SkillsUSA 2025, proving its value in real training competitions. Instructors and students provided strong positive feedback, especially for its clarity and task-based learning structure.

For Modern Automotive Education

AutoEDU IVDB03 is a complete solution for hands-on learning. It serves as an ideal tool in programs using engine trainers, cutaway models, gearbox models, and functional models. As a global automotive training equipment supplier, AutoEDU provides quality tools for real skill development.

This product supports education in both traditional Petrol (Gasoline) engines and modern systems, including electric car education and hybrid vehicle training.

Why Choose AutoEDU

AutoEDU is one of the top three global experts in automotive training equipment. With over 22 years of experience, we have delivered educational tools to more than 70 countries, completing 500+ projects per year. Our product line includes 400+ functional trainers, all built using real vehicle components.

We help educational institutions train the next generation of automotive professionals by offering practical, effective, and ready-to-use automotive training systems. Our trainers allow students to perform 10 to 50+ tasks per unit under real classroom conditions, aligned with 45-minute sessions and educational program requirements.

AutoEDU is trusted by over 1,000+ training centers worldwide. Our mission is to create custom, reliable, and efficient solutions that improve training quality and meet specific needs. With our experience and fast implementation process, we provide not just equipment—but complete support from project planning to delivery and integration.

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