High Voltage Battery Disassembly and Assembly VIVV01-HYBBAT - AutoEDU
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High Voltage Battery Disassembly and Assembly VIVV01-HYBBAT

High Voltage Battery Disassembly and Assembly VIVV01-HYBBAT

AutoEDU
Product number: VIVV01-HYBBAT
ASE category: L3
  • OEM Toyota Prius II Ni-MH high-voltage battery pack.
  • Contains 28 modules with total 168 cells.
  • Integrated battery ECU and current sensor.
  • High-voltage relays including soft start relay.
  • Fully accessible wiring layout and busbars.
  • Dedicated service plug for safety practice.
  • Internal structure visible after cover removal.
  • All components mounted in original configuration.
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Description

This automotive training aid is an OEM high voltage battery pack from a Toyota Prius II designed specifically for safe educational use. The trainer includes 28 Ni-MH battery modules, current sensor, system main relays (including a soft launch relay), and battery ECU for realistic monitoring and control simulations. The system is completely de-energized, ensuring no live high-voltage is present, making it safe for student operation. The integrated service plug and visible internal wiring enable learners to study battery management systems in detail without risk.

Specifications

  • Battery type: Ni-MH (Nickel-metal hydride).
  • Modules: 28 battery modules.
  • Control unit: Battery ECU with current sensor and SMR (system main relay).
  • Safety: Service plug, no active voltage present, safe for hands-on learning.
  • Origin: OEM component, Toyota Prius II.
  • Weight: 49 kg (108 lb).
  • Dimensions: 960 x 455 x 255 mm (37.80 x 17.91 x 10.04 in).
  • Product number: VIVV01-HYBBAT

Value for Students

  • Learn step-by-step disassembly and assembly procedures of high voltage automotive batteries.
  • Practice safe handling of high-voltage systems, including the use of PPE, insulation tools, and service plug removal.
  • Identify and study the layout of battery modules, high-voltage relays, and current sensors.
  • Understand how hybrid battery packs are structured and controlled through ECU and relay logic.
  • Learn procedures for voltage measurement across individual modules or groups using standard multimeters.
  • Gain hands-on experience with internal wiring inspection and connector identification in real automotive battery packs.

Value for Instructors

  • Safe demonstration of hybrid battery systems without any electrical hazard.
  • Ideal tool for classroom or workshop-based lessons in automotive education programs.
  • Allows structured, supervised disassembly and electrical measurement tasks.
  • Reinforces correct battery servicing procedures and safety awareness training.
  • Provides real OEM components for realistic automotive training.

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