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Toyota Prius III Plug-in Hybrid ¾ Educational Trainer PMTPK05-PLUG

Toyota Prius III Plug-in Hybrid ¾ Educational Trainer PMTPK05-PLUG

AutoEDU
Product number: PMTPK05-PLUG
ASE category: L3

Fully functional educational trainer based on the Toyota Prius III Plug-in Hybrid. Mounted on a mobile chassis, the trainer integrates all core systems of a plug-in hybrid vehicle. It includes the high-voltage battery system, inverter, electric motor-generators (MG1/MG2), internal combustion engine (ICE), plug-in charging system, active and passive safety systems, CAN bus network, and full body and chassis components. This training stand is equipped with exposed sections and safety covers, diagnostic access points, and real operating systems, enabling safe and comprehensive learning of hybrid vehicle technologies and service procedures.

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Features

  • OEM Toyota Prius III plug-in hybrid powertrain with ICE, MG1, MG2, HV battery, and inverter
  • Plug-in charging port integrated and operational
  • Power Control Unit with inverter and DC/DC converter
  • High-voltage components accessible under plexiglass covers
  • OBD 16-pin diagnostic port with live data and fault code access
  • Exposed sections: roof, fender, door trim, HV battery, inverter
  • Functional CAN bus communication between all ECUs
  • ABS, ESC, and SRS airbag systems with visible components
  • Full automatic climate control system with service access
  • Mobile, plug-and-train ready frame with lockable castors

Value for Students

  • Learn plug-in hybrid operating principles: understand how the Power Split Device combines engine, MG1, and MG2 operation modes for driving and regenerative braking without a traditional transmission.
  • Observe and analyze electrical energy flow between the high-voltage battery (~200V), inverter, and motor-generators through diagnostic tools and visual indicators.
  • Study the Power Control Unit (PCU), including inverter and DC/DC converter systems, and monitor how electrical energy is distributed to the electric drive and 12V systems.
  • Practice safe high-voltage maintenance procedures using protective plexiglass covers over wiring, fuses, inverter, and HV battery with accessible high-voltage shutdown fuse.
  • Access opened sections such as roof, fender, and door trim for visibility of internal structure, components, and passive safety systems like SRS airbags.
  • Perform diagnostic tasks using OBD 16-pin connector to read/erase fault codes, monitor real-time parameters, test actuators, and analyze system performance.
  • Use multimeter and oscilloscope to measure sensor and actuator signals across engine control, high-voltage system, and climate control circuits.
  • Understand operation of ABS, electronic stability control, and airbag systems by examining exposed components and running diagnostics.
  • Gain experience in hybrid system charging procedures and evaluate electric-only driving capabilities versus hybrid drive mode through data monitoring.

Value for Instructors

  • Real vehicle platform with OEM plug-in hybrid system for accurate simulation of real-world diagnostics and system behavior.
  • Safe and durable construction with plexiglass-covered high-voltage zones and deactivated drive system for secure classroom operation.
  • Allows demonstration of powertrain operation, energy flow control, CAN bus data exchange, fault simulation (optional), and proper service procedures.
  • Supports full diagnostic routines using standard workshop tools including OBD scanner, oscilloscope, gas analyzer, and A/C service equipment.
  • Mobile design on lockable castors enables flexible classroom layout and ease of use by multiple students during hands-on sessions.
  • Simplified system reset procedure allows instructors to quickly return the unit to baseline conditions for repeated lessons.
  • Opened vehicle areas improve teaching of structural integrity, safety system layout, and interior component configuration.
  • Versatile for teaching both basic hybrid concepts and advanced diagnostic and measurement procedures at all education levels.

Specifications

  • Dimensions: 4460 x 1745 x 1510 mm (175.59 in x 68.70 in x 59.45 in)
  • Weight: approx. 1805 kg
  • Power supply: 12V battery, high-voltage battery (~200V), gasoline A91 or higher
  • Safety equipment: EHVS01 Protective Tools Set (optional)
  • Product number: PMTPK05-PLUG
  • Optional accessories:
    • Built-in measuring box and wiring diagram (engine control, HVAC, SRS AIRBAG)
    • Fault simulation modules (engine, HVAC, SRS AIRBAG)
  • Compatible tools (not included):
    • OBD diagnostic scan tool
    • Oscilloscope
    • Gas analyzer
    • Exhaust extraction system
    • A/C service station

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